Benefits of the ExSact Process

  • Superior Product Quality: Alkylate octane is higher than that obtained by other liquid and solid acid catalysts under a wide range of process conditions.

  • High Product Yield: Reduces the production of a heavy hydrocarbon byproduct (no ASO) and hence has a higher yield of alkylate product per unit of olefin consumption.

  • Feedstock Flexibility: The ExSact catalyst has an increased tolerance to feedstock impurities and can be operated with minimal pretreatment.

  • Lower Capital Cost

    • A simple two fixed-bed reactor system and mild regeneration conditions keep reactor costs low.

    • Brick-lined vessels, acid containment and neutralization equipment, and refrigeration equipment are not necessary reducing capital expenditures relative to liquid acid catalyst alkylation technologies.

  • Low Power Consumption: ExSact operates above ambient temperature, eliminating power-intensive refrigeration.

  • Safety: The ExSact catalyst is intrinsically safe and environmentally benign, unlike corrosive and dangerous liquid acids.

Benefits of ExSact
Chemistry and Innovation
Process Description and Performance
Pilot Demonstration

Revamp Opportunities

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